Rottler EM79ATC

Rottler EM79ATC Multi-Purpose Vertical CNC Machining Center with tool changer: Precision and Versatility

Are you looking for a high-performance CNC machine that offers exceptional precision and versatility? Look no further than the Rottler EM79ATC Multi-Purpose vertical CNC Machining Center. With its advanced technology and innovative features, this machine is designed to meet the demands of modern manufacturing.

Precision Engineering for Superior Results

The Rottler EM79ATC combines state-of-the-art engineering with cutting-edge technology to deliver precise machining results. Its robust construction ensures stability and rigidity, minimizing vibration and maximizing accuracy. Whether you need to machine complex parts or achieve tight tolerances, this CNC machining center will exceed your expectations.

Unmatched Versatility for Various Applications

With its multi-purpose capabilities, the Rottler EM79ATC is perfect for a wide range of applications. From milling and drilling to tapping and boring, this CNC machine can handle it all. Its vertical design optimizes space utilization while providing easy access to the workpiece, enhancing productivity and efficiency.

Superior Features for Optimal Performance

The EM79ATC is equipped with a range of features that enhance its performance and usability. Its automatic tool changer allows for quick tool changes, minimizing downtime and maximizing productivity. The advanced control system provides intuitive operation and precise control over the machining process.

Additionally, the Rottler EM79ATC comes with advanced software that offers extensive programming capabilities, enabling you to create complex machining sequences with ease. Its user-friendly interface ensures that both seasoned professionals and newcomers to CNC machining can operate the machine efficiently.

Why Choose Rottler?

Rottler Manufacturing has a long-standing reputation for excellence in the CNC machining industry. With decades of experience and a commitment to innovation, Rottler machines are known for their exceptional quality, reliability, and performance. The EM79ATC is no exception, representing the pinnacle of precision engineering and advanced technology.

Investing in a Rottler EM79ATC Multi-Purpose vertical CNC Machining Center means investing in the future of your manufacturing operations. Experience the power of precision and versatility for yourself and take your machining capabilities to new heights.

Contact us today to learn more about the Rottler EM79ATC and how it can revolutionize your manufacturing processes. Maximize productivity, achieve superior results, and stay ahead of the competition with Rottler.

We have more then 100 years of experience

We have more then 100 years of experience

Features

  • Windows Touch Screen Operating System – Rottler uses Windows Touch Screen Technology on a 19″ touch panel. The Windows software has many advantages such as it’s common user interface that is easy to learn and fast to operate.
  • Instant Internet Support – Rottler offers cutting edge internet support direct from your machine to the factory. Skype is installed for internet support. This feature gives you instant, direct contact with Rottler right on the machine without even making a phone call.
  • Automatic Tool Changer – Automatic Tool Changing System available for production machining applications.
  • Traveling Column Design – Allows stationary work piece for increased accuracy.
  • Extra Height Capacity – Easily handle medium size diesel blocks forincreased versatility.
  • Large Turcite Coated Box Ways – Turcite coated bedways for reduced friction, longer life and better accuracy.
  • Extra Long T-slot – Work Table for dual workstations and increased versatility
  • World Standard CAT40 Spindle – For fast tool changing and worldwide versatility. Sliding Quill Spindle Design –  For deep hole machining required for block work.
  • Servo Motors – Offer maximum torque and performance throughout the RPM range for precise accuracy and increase productivity.
  • Single Phase 208-240V – For power efficiency that saves electrical running costs.
  • Automated Workhead Tilting System – Provides superior surface finish.
  • Extra Long T-slot Work Table – for Dual Workstations and Large Blocks for increased versatility.
  • Direct Drive Precision Ball Screws – Give long trouble free life and accurate movement.

Machine Operations

  • Automatic Tool Changer
  • Block Surfacing
  • Blue Print Boring
  • Boring & Sleeving
  • Circular Interpolation
  • Connecting Rod Boring
  • Cylinder Boring
  • Cylinder Head Resurfacing
  • Lifter Boring
  • Line Boring
  • Multi Purpose CNC (Custom Parts)
  • Thrust Cutting

Rottler EM103H Standard Equipment

Standard equipment that comes with the Rottler EM79ATC Multi Purpose Vertical CNC Machining Center with Automatic Tool Changer:

  • CNC (Computer Numerical Control) Machine using Windows Operating System and Industrial PC with Intel Processor. Precision Programming and Control  thru a 19″ (483mm) Computerized Touch Screen.
  • Software options available for Programmable & Automated Cycles such as Boring, Surfacing, Lower Sleeve Offset Boring, Water Hole Repairs, Main & Cam Line Boring, General CNC Machine Work
  • USB flash drive for file transfer to and from computer
  • Internet connection to the machine computer must be provided for training support and service.
  • Machine/Computer can operate in either inch or metric system
  • 3 Axis movement by Direct Drive Precision Ball Screws
  • All motors – AC Servo Motors – Infinitely Variable
  • Horizontal Movement (X Axis) – Left and Right Direction – 72” (1830mm)
  • Horizontal Movement (Y Axis) – In and Out Direction – 12” (305mm)
  • Vertical Movement (Z Axis) – Up and Down – 18” (457mm)
  • Vertical, Horizontal and Spindle Load Monitoring for Fast Overload Shut Down
  • Precision Position Display in .0001″ (.002mm) Resolution.
  • Electronic Handwheel for manual movement – per click: Coarse Mode .01″ (.25mm) Medium Mode .001″ (.01mm) Fine Mode .0001″ (.002mm)
  • Infinitely Variable Feedrates adjustable by handwheel during automatic cycles
  • High Performance Spindle Rotation AC Brushless Servo Motor and Drive System
  • Hard Chromed Precision Spindle with High Speed Angular Contact Bearings
  • CAT40 Spindle Taper with Pneumatic Quick Change Tool System
  • Fast Rapid and Jog Speeds for Reduced Cycle Time
  • Automatic Workhead Tilt System for Back Clearance during Surfacing
  • One Piece Heat Treated Mehanite Cast Iron Machine Castings
  • Air Pressurized Column for Less Friction and Accurate Positioning
  • Turcite Coated Slideways for Low Friction and Extended  Life
  • Automatic Central Lubrication System monitored by computer
  • LED Work Light (mounted)
  • Chip Guard with Adjustable Pivot Arm
  • Operation, Programming and Spare Parts Manual – Digital

Give us a call, we have all the answers for you.

Rottler EM69HP specifications

ControlAutomatic
Touch Screen381mm
Machine Height2989mm
Table - Size2325 x 575mm
Table - T Slots5
Travel - Horizontal (X Axis)1829mm
Travel - In/Out (Y Axis)355mm
Travel - Vertical (Z Axis)457mm
Travel - Spindle Nose to Table1027mm
Travel - Spindle Center to Column551mm
Spindle - TaperCAT 45
Spindle - Diameter96.5mm
Spindle - Rotation Speed0 to 2000 RPM
Spindle - Motor4.5 Kw
Tool ChangerOptional
Cylinder Bore Range (with Optional Cutterheads)19 - 178mm
Line Bore Range (with Optional Cutterheads)48.5 - 150mm
Surfacing Cutterhead Diameters250, 360, X & Xmm
Dimensions - Machine1745D x 3877W x 2989mm H
Dimensions - Floor Space Requirements2388D x 3877Wmm
Dimensions - Shipping2235D x 2972W x 2286mm H
Machine Weight4845 kg
Electrical Requirements208-240V, 50A, 50/60Hz, 3Ph
Air Requirements28 l/min @ 6 bar
Paint Color CodeRAL9002 (Grey White)

Control

Rottler Exclusive Touch Screen Programming: Simplify and Enhance Your Machine Control

Experience the convenience and efficiency of Rottler’s Exclusive Touch Screen Programming for your machining operations. With a conveniently located control pendant and intuitive touch screen interface, this feature centralizes machine controls and optimizes your workflow. By displaying only the buttons and interactive menus necessary for each specific operation, you can easily navigate between manual and automatic modes, all while having the ability to store programs in memory.

Enhanced Accuracy with Digital Readout

Monitor position with utmost precision using the digital readout feature of Rottler’s Touch Screen Programming. This ensures accurate monitoring of position at all times, allowing you to maintain control over your machining process. Additionally, the control system operates seamlessly in both metric and inch systems, providing flexibility based on your specific requirements.

Fully Programmable Cycles for Streamlined Operations

Rottler’s Touch Screen Programming offers fully programmable cycles, powered by the conversational 3-axis CNC control system. Operating on a PC-based platform with a Windows Operating System, this feature provides a user-friendly and familiar environment for programming and controlling your machining operations.

Dimensions and Control at Your Fingertips

Take full control of your machining processes with Rottler’s Touch Screen Programming. Program bore centers, exact depth, speed, feed rates, and more directly through the touch screen interface. Whether you are machining a complete bank or main line in an automatic cycle or performing lower offset boring for sleeve repair, this feature enables precise and efficient control.

Utilize circular interpolation to achieve radius undercut or wide counterbores with ease. Program multi-pass surfacing/milling operations for superior surface finish by defining rough cut and finish cut parameters. Streamline line boring by programming the bearing bores and their respective lengths, allowing the machine to automatically move from bore to bore, completing the line unattended.

Furthermore, Rottler’s Touch Screen Programming includes the capability to face main line thrust faces square to the centerline of the crankshaft using our Circular Interpolation software. This advanced feature ensures precise alignment and optimal performance.

Optimize Your Machining Processes with Rottler

Rottler’s Exclusive Touch Screen Programming offers a comprehensive solution for simplifying and enhancing your machine control. With its user-friendly interface, advanced programmable cycles, and precise dimensions control, it empowers you to achieve exceptional results with efficiency and accuracy.

Contact us today to learn more about Rottler’s Touch Screen Programming and how it can revolutionize your machining operations. Streamline your processes, improve productivity, and elevate the quality of your work with Rottler’s cutting-edge technology.