Rottler EM107H Traveling Column Boring, Surfacing & Line Boring Machine – Precision and Performance – including HSK80A Spindle Taper
At Rottler Machines Europe, we are proud to present the cutting-edge Rottler EM107H, a versatile and powerful traveling column boring, surfacing, and line boring machine. Engineered with precision and performance in mind, the EM107H is designed to meet the demanding needs of modern engine block machining.
Precision Engineering for Superior Results
With the Rottler EM107H, you can expect nothing short of exceptional precision and accuracy. This CNC boring machine combines advanced technology with robust construction, ensuring optimal results with every use. Whether you’re working on automotive engines or heavy-duty applications, the EM107H delivers the accuracy required for a perfect fit.
Equipped with state-of-the-art controls and software, the EM107H provides seamless operation and allows for precise customization. Its advanced features enable you to achieve tight tolerances, smooth finishes, and consistent results, enhancing the overall performance and durability of the machined engine components.
Versatility to Meet Various Machining Needs
The Rottler EM107H is a true workhorse that excels in a range of machining tasks. With its traveling column design, it offers flexibility and efficiency, allowing for the machining of large and complex engine blocks with ease. Whether you need to bore cylinders, resurface engine decks, or perform line boring, the EM107H has got you covered.
Engineered to tackle both small and large engines, this machine is a valuable asset for automotive repair shops, engine remanufacturers, and heavy-duty equipment manufacturers. Its versatility ensures that you can meet the needs of diverse clientele, making the EM107H an indispensable tool in your machining arsenal.
Rottler Machines Europe: Your Trusted Partner
When it comes to precision boring solutions, Rottler Machines Europe stands out as a trusted partner. We are dedicated to providing top-of-the-line machinery that empowers businesses to achieve exceptional results and stay ahead in a competitive industry.
With our extensive experience and expertise, we understand the challenges faced by machinists and engine builders. That’s why we offer a comprehensive range of Rottler machine tools, including the highly acclaimed EM107H, backed by our commitment to quality, performance, and customer satisfaction.
Don’t compromise on precision and performance. Invest in the Rottler EM107H today and unlock new possibilities for your engine machining operations. Contact us now to learn more about how our cutting-edge solutions can elevate your business to the next level.
We have more then 100 years of experience
We have more then 100 years of experience
Advanced Features for Enhanced Performance: Rottler EM100 Machines
The Rottler EM100 machines are equipped with a range of cutting-edge features that elevate machining performance to new heights. Designed with precision and efficiency in mind, these features ensure optimal results and a seamless user experience.
Precision Spindle with Angular Contact Bearings
The EM100 machines incorporate a large diameter hard chromed spindle, utilizing high precision angular contact bearings and automatic lubrication. This combination guarantees smooth and precise operation, enabling exceptional machining accuracy and longevity.
Durable and Friction-Reducing Machine Ways
The machine ways of the EM100 are induction hardened and coated with turcite low friction material. Additionally, they are supplied with air pressure, reducing friction and ensuring a long service life. This enhances the overall durability of the machine and contributes to its smooth and reliable performance.
Precise Positioning and Rapid Feed Rates
The EM100 machines are equipped with anti-friction ball screws and AC Servo motors, providing precise machine positioning and rapid feed rates. This level of control and speed enables efficient and accurate machining, saving valuable time while maintaining exceptional precision.
Air Power Drawbar for Quick Tool Changes
With the air power drawbar feature, the EM100 machines allow cutterheads to be changed in a matter of seconds, significantly increasing productivity and reducing operator fatigue. The machine can seamlessly transition from boring to surfacing operations in less than 15 seconds, optimizing workflow efficiency.
Automated Workhead Tilting System
The EM100 machines feature an automated workhead tilting system specifically designed for surfacing. This system provides “back clearance,” ensuring a superior surface finish. Additionally, the increased clearance from the spindle centerline to the machine’s column allows for the setup and machining of large castings with ease.
Experience the power of advanced features with the Rottler EM100 machines. Precision, durability, and efficiency come together to deliver exceptional machining performance. Contact us today to discover how the EM100 can elevate your machining operations to new heights.
Machine Operations
- Automatic Tool Changer
- Block Surfacing
- Blue Print Boring
- Boring & Sleeving
- Circular Interpolation
- Connecting Rod Boring
- Cylinder Boring
- Cylinder Head Resurfacing
- Lifter Boring
- Line Boring
- Multi Purpose CNC (Custom Parts)
- Thrust Cutting
Rottler EM107H Standard Equipment
Standard equipment that comes with the Rottler EM107H Traveling Column Boring Machine:
- CNC (Computer Numerical Control)
Machine Using Windows Operating System and Industrial PC with Intel
Processor. - Programming and Control Thru A 19″
(483mm) Computerized Touch Screen. - Precision Position Display in .0001″ (.002mm) Resolution
- Software Options Available for Programmable & Automated Cycles Such as Boring, Surfacing, Lower Sleeve Offset Boring, Water Hole Repairs, Main & Cam Line Boring, General CNC Machine Work
- USB Flash Drive for File Transfer to and From Computer
- Internet connection to the machine computer must be provided for training support and service.
- Machine/Computer Can Operate In Either Inch Or Metric System
- High Torque Servo Spindle Motor – Continuous 1925 in.lbs – 220NM. Peak 5775 in.lbs – 652NM
- Spindle Rotation Speed – Infinitely Variable 0 1000RPM
- Hard Chromed Precision Spindle Diameter 6″ (150mm) with High Speed Angular Contact Bearings
- SPINDLE TAPER – HSK80A QUICK CHANGE allows Automatic Tool Changing System
- DIRECT DRIVE 3 Axis Movement by Precision Ball Screws & AC Servo Motors – Infinitely Variable
- Horizontal Movement (X Axis) – Left and Right Direction – 164″ (4165mm)
- Horizontal Movement (Y Axis) – In and Out Direction – 24″ (610mm)
- Vertical Movement (Z Axis) – Up and Down – 36″ (915mm)
- Vertical, Horizontal and Spindle Load Monitoring for Fast Overload Shut Down
- Electronic Hand Wheel for Manual Movement – Per Click: Coarse Mode .01″
(.25mm) Medium Mode .001″ (.01mm) Fine Mode .0001″ (.002mm) - Infinitely Variable Feedrates Adjustable by Hand Wheel During Automatic Cycles
- Fast Rapid and Jog Speeds for Reduced Cycle Time
- Automatic Work Head Tilt System for Back Clearance During Surfacing
- Air Assisted Quick Change Cutterhead Draw Bar System
- Heat Treated Mehanite Cast Iron Machine Castings
- Air Pressurized Column for Less Friction and Accurate Positioning
- Turcite Coated Slideways for Low Friction and Extended Life
- Linear Roller Guideways in X-axis for Smooth and Precise Movement.
- Automatic Central Lubrication System Monitored by Computer
- Chip Guard vertically adjustable with 2 LED work lights
- Operation, Programming and Spare Parts Manual – Digital
- Paint Color Code: RAL9002 (Grey White)
Give us a call, we have all the answers for you.
Rottler EM107H specifications
| Control | Automatic |
| Touch Screen | 381mm |
| Table - Size | 1700 x 6100mm |
| Table - T Slots | 4 |
| Travel - Horizontal (X Axis) | 4166mm |
| Travel - In/Out (Y Axis) | 600mm |
| Travel - Vertical (Z Axis) | 915mm |
| Travel - Spindle Nose to Table | 1716mm |
| Travel - Spindle Center to Column | 1100mm |
| Spindle - Rotation Speed | 0 to 1000 RPM |
| Spindle - Motor | 12.75 Kw |
| Cylinder Bore Range (with Optional Cutterheads) | 19 - 500mm |
| Line Bore Range (with Optional Cutterheads) | 50 - 300mm |
| Surfacing Cutterhead Diameters | 250, 340, 460 & 575mm |
| Dimensions - Floor Space Requirements | 4216D x 7112Wmm |
| Machine Weight | 17690 kg |
| Electrical Requirements | 220V, 60A, 50/60Hz, 3Ph |
| Air Requirements | l/min @ 6 bar |
| Paint Color Code | RAL9002 (Grey White) |
Control
Streamlined Automation and Precision with Rottler Machines
For over 20 years, Rottler has been at the forefront of automation in the machining industry, harnessing the power of electronics and computers to revolutionize the way we work. Today, Rottler continues to lead the way by utilizing cutting-edge computer technology that makes automation easy to learn, versatile to operate, and future-proof for software upgrades.
Effortless Operation with Windows and Touch Screen Control
At Rottler, we understand the importance of a user-friendly interface, which is why our machines feature a Windows operating system and touch screen control. This combination provides a simple operator interface, where only the relevant buttons and information for each operation are displayed. By “hiding” the complex computer functions in the background, operators can quickly learn advanced machining functions in just a few days.
Unlocking Automation for Everyday Tasks
The EM100 machines from Rottler excel at automating common everyday jobs such as boring, surfacing, and line boring. With minimal operator attendance required for set up, the machine can automatically bore along a complete cylinder bank or line bore along a main line. This streamlines the process, saving time and increasing overall efficiency.
Precision in Surface Finishing
When it comes to surfacing blocks, the EM100 shines by allowing programming for multiple passes. Each pass moves down the exact amount required, culminating in a finish cut during the final pass to achieve the desired surface finish. This level of precision ensures optimal results and customer satisfaction.
Automation for Enhanced Accuracy
Measurements play a crucial role in machining operations, and the EM100 machine simplifies the process. Bore centers can be easily measured from the block or from a blueprint and saved in the machine’s memory. This feature proves invaluable when multiple boring operations are necessary, especially for jobs such as resleeving. For even greater accuracy and efficiency, the optional Renishaw Wireless Probing system can automatically locate bore centers and measure diameters.
Automatic Lower Sleeve Repair Software
Resleeving the lower seal area of wet liner blocks often requires a larger diameter bore than the upper diameter. Rottler’s Automatic Lower Sleeve Repair Software streamlines this process. The machine offsets the boring tool to clear the upper diameter, then moves down and back on center to bore the lower area precisely. Once the boring is complete, the machine automatically indexes the cutting tool, offsets the programmed amount, and continues to the next cylinder without requiring manual intervention.
Experience the power of streamlined automation and precision with Rottler Machines. Our cutting-edge technology, user-friendly controls, and unmatched accuracy ensure exceptional results and increased productivity for your machining operations. Contact us today to discover how Rottler can transform your workflow.