Introducing the Rottler H85AX CNC Vertical Honing Machine
At Rottler Machines Europe, we are proud to offer the state-of-the-art Rottler H85AX CNC vertical honing machine, a high-performance honing machine designed to deliver precision honing solutions for various applications. With its advanced features and cutting-edge technology, the Rottler H85AX is a game-changer in the European market.
Unparalleled Precision and Efficiency
The Rottler H85AX CNC Vertical Honing Machine sets new industry standards with its automatic vertical honing capabilities. Engineered for optimal precision, this CNC machine ensures consistent and accurate honing of engine cylinders, providing the perfect surface finish and geometry required for optimal performance.
Equipped with advanced controls and automation, the Rottler H85AX streamlines the honing process, maximizing efficiency and productivity. Its intuitive interface allows operators to easily program and execute honing cycles, saving valuable time and resources.
Features that Set the Rottler H85AX CNC Vertical Honing Machine Apart
The Rottler H85AX CNC Vertical Honing Machine boasts an array of features that make it a top choice among European honing equipment. With its robust construction and cutting-edge technology, this machine offers unparalleled performance and reliability.
One notable feature is the precision servo stroking system, which ensures accurate control over the honing stroke speed and position, resulting in consistent surface finish and geometry across all cylinders. Additionally, the fully enclosed honing area with integrated coolant filtration enhances operator safety and cleanliness.
Another standout feature of the Rottler H85AX CNC Vertical Honing Machine is its versatility. Whether you need to hone small or large engine cylinders, the machine’s adjustable spindle speeds and strokes accommodate a wide range of applications, making it suitable for various industries, including automotive, marine, and aerospace.
Unleash the Potential of Your Engine Components
With the Rottler H85AX CNC Vertical Honing Machine, you can unlock the true potential of your engine components. By achieving optimal surface finish and geometry, you ensure superior performance, reduced friction, and increased durability.
Investing in the H85AX CNC Vertical Honing Machine means investing in the future of your business. Stay ahead of the competition with cutting-edge honing technology that delivers exceptional results and exceeds customer expectations.
Get in Touch with Rottler Machines Europe
If you’re looking for a high-quality CNC vertical honing machine in Europe, Rottler Machines Europe is your trusted partner. With our expertise and commitment to customer satisfaction, we provide comprehensive honing solutions tailored to your specific needs.
Contact us today to learn more about the H85AX CNC Vertical Honing Machine and discover how it can revolutionize your honing processes. Elevate your productivity, enhance your competitiveness, and unlock the full potential of your engine components with Rottler Machines Europe.
We have more then 100 years of experience
We have more then 100 years of experience
Enhance Your Production Efficiency with the Rottler H85X CNC Automatic Vertical Honing Machine
Are you seeking a special version production machine that can revolutionize your honing process? Look no further than the Rottler H85X. Designed specifically for programmable hole-to-hole block honing, this advanced CNC machine combines automation and precision to streamline your cylinder honing operations.
Unattended Line Honing for Optimal Productivity
The Rottler H85X is a true game-changer when it comes to unattended line honing. With its automated X-axis movement, this machine can move seamlessly from hole to hole, honing a complete line of cylinders without the need for constant manual intervention. Boost your productivity and save valuable time and resources with this innovative feature.
Automatic Lower Crash Protection System
Engine blocks often present interference in the lower area of the bores, posing a potential risk to your honing stones and holders. With the Rottler H85X, you can bid farewell to such concerns. Our machine incorporates an automatic lower crash protection system that safeguards your honing tools.
Before initiating the honing process on each cylinder, the H85X diligently checks for any interference in the lower bores. By doing so, it proactively prevents damage to the honing stones and holders. Rest assured that your equipment remains safe and free from potential harm.
Eliminate Damage with Intelligent Bore Interference Sensing
Lower bore variances are a common occurrence in honing operations, but the Rottler H85X is equipped to handle them seamlessly. Thanks to its intelligent control system, this machine senses lower bore interference prior to rotation and stroking motion.
As soon as interference is detected, the H85X starts the stroking motion at full power, effectively eliminating any risk of damage to the honing stones or holders. Experience peace of mind and maintain consistent honing performance, even in the face of lower bore irregularities.
Unleash the Full Potential of Your Honing Operations
The Rottler H85X CNC Automatic Vertical Honing Machine empowers you to unlock the full potential of your honing operations. Say goodbye to time-consuming manual interventions and hello to enhanced productivity and efficiency.
Discover the exceptional capabilities of the Rottler H85X today and take your honing processes to new heights. Contact us now to learn more about how this machine can revolutionize your production efficiency and deliver outstanding results for your business.
Machine Operations
- Cylinder Honing
- Liner Honing
Rottler H85AX Standard Equipment
- Automatic Lower Crash Protection System – every time cycle start is activated, the machine will check that the stones will not interfere with lower bore before starting rotation and stroking preventing stone and stone holder damage.
- Spindle Taper with Quick Change System – change hone heads in seconds without any wrenches
- Automatic Honing Stone retract at End of Cycle – the machine will automatically retract the stones during last stroke so that the stones do not leave any scratches or marks in the bore.
- Automatic Cross Hatch Angle System – the machine will automatically adjust parameters to programmed cross hatch angle and finish the bore to programmed angle.
- Automatic Roughing and Finishing Load Sensing System – machine short strokes or dwells anywhere it senses a tight area.
- Electronic Hand Wheel for lowering hone head into each bore
- Automatic Stone Feed-out System – once hone head is positioned in the bore, the machine automatically expands stones and rotates slowly before starting hone cycle
- Automatic Plateau Brush Finish Program – the machine automatically expands plateau brushes to programmed load and counts down number of plateau strokes, then withdraws the brushes and retracts to the clearance position.
- Control and programming through 15″ (400mm) CNC Touch Screen Control
- Precision Display in .0001″ (.002mm) resolution
- Industrial PC with Windows Operating System
- USB Flash Drive and port for file transfer
- Remote training, service and support via internet connection to machine (required)
- Operation in either American or Metric systems
- Horizontal Movement (X Axis) – Left and Right Direction – 38″ (965mm) – movement is on linear slidways and is powered by servo motor
- Horizontal Movement (Y Axis) – Front and Back Direction – 3″ (75mm) – movement is manually on linear slideways
- Vertical Movement (Z Axis) – Up and Down – 19″ (483mm)
- Stroking System – CNC SERVO Controlled High Pitch Ball Screw System
- Infinitely Variable Stroke Speed Control – Variable from 0 to 1500IPM (38m/min)
- Rapid Stroke System Acceleration – 250in/sec (6.35m/sec)
- Spindle Rotation System – CNC SERVO Controlled High Torque Spindle Rotation System – 44 ft.lbs (60NM)
- Infinitely Variable Spindle RPM Control – Variable from 0 to 400RPM
- (2) Stone Trays for up to 6 stone holder sets with built-in Dial Bore Gage Holder
- Hone Head Storage Rack for up to 5 Hone Heads
- Coolant System – Large Capacity coolant tank 70 Gal (265 Liter) – tank is located under the machine on wheels and is removable for servicing from front or rear of machine
- Magnetic system for primary filtering inside coolant tank. Magnets are removable for easy tank cleaning once tank is removed from under the machine
- Lifetime Magnetic Canister Filter System includes tools for cleaning filter.
- Replacable Cartridge Canister Filter System. Dual Gradient 50-5 Micron replacement filter cartridge keeps coolant and cabinet clean. Filter Cartridge 514-2-42C
- Machine Cabinet finished in Baked Enamel Power Coated for easy cleaning and appearance
- Operation, Programming and Spare Parts Manual – Digital
- Paint Color Code: RAL9002 (Grey White)
- Electrical requirements: 208/240V, 30A, 50/60Hz, 3Ph
- Shipping weight 2300 lbs. (1,043 kg)
- Shipping dimensions: 60 X 72 X 93″ H (1524 X 2210 X 2337mm)
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Rottler H85AX specifications
| Control | CNC Touch Screen |
| Diameter Range | 48.16 - 186mm |
| Workpiece Capacity - Length | 1400mm |
| Torque at Hone Head | 265NM |
| Stroker Motor Torque | 40NM |
| Stroke System Acceleration | 5m/sec2 |
| Spindle - Motor Torque | 53NM |
| Spindle Stroke Speed | 0-38m/min |
| Stroker Motor Power | 2.47KW |
| Travel - Horizontal (X Axis) | 965mm |
| Spindle - Rotation Speed | 1 to 400 RPM |
| Spindle - Motor | 2.77 Kw |
| Coolant Capacity | 265 Liters |
| Maximum Length of Cylinder | 432mm |
| Stroke Length | 483mm |
| Dimensions - Shipping | 1854D x 2362W x 2362mm H |
| Machine Weight | 1588 kg |
| Electrical Requirements | 208/240V, 30A, 50/60Hz, 3/1Ph |
| Paint Color Code | RAL9002 (Grey White) |
Simplify Your Operations with Rottler Software: Intuitive and Conversational
At Rottler, we understand the importance of simplicity in software design. That’s why our Rottler Software is thoughtfully crafted with user-friendliness in mind. With its conversational interface, operators can swiftly and effortlessly learn and create their own programs, enhancing efficiency and reducing training time.
Creating a new program for a new block is a breeze with Rottler Software. In just a matter of minutes, operators can generate a customized program tailored to specific requirements. Once created, the program is conveniently saved for future recall and repeated use, saving valuable time and effort.
Discover the Power of Conversational Software
Rottler Software’s conversational nature is a game-changer for operators. It eliminates the need for complex programming languages or extensive coding knowledge. Instead, the software guides users through a user-friendly interface, enabling them to interact naturally and intuitively with the system.
With conversational software, operators can quickly grasp the functionalities and confidently navigate through the program creation process. This approach empowers them to take control and adapt to evolving manufacturing needs with ease.
Efficiency and Flexibility at Your Fingertips
By leveraging Rottler Software, operators can optimize their workflow and streamline production processes. The simplicity and speed of program creation enable faster setup times, minimizing downtime and maximizing productivity.
The ability to save and recall programs ensures consistency and eliminates the need to recreate programs from scratch for similar blocks. This feature enhances flexibility, allowing operators to seamlessly switch between different projects and efficiently manage varying production requirements.
Unlock Your Programming Potential
With Rottler Software, operators are not limited by programming complexities. By providing a user-friendly environment, our software empowers individuals to tap into their programming potential and take charge of their machining processes.
Experience the simplicity and power of Rottler Software. Elevate your operations, reduce training time, and boost productivity. Contact us today to learn more about how our intuitive and conversational software can transform your manufacturing workflows.