Rottler H85A 1

Rottler H85A CNC Honing Machine

Experience Precision and Performance with Rottler H85A CNC Honing machine

Are you in search of a cutting-edge CNC Honing Machine in Europe? Look no further than the Rottler H85A. At Rottler Machines Europe, we bring you the finest honing equipment designed to meet the demands of the modern European market.

Unleash the Power of Precision Honing

The Rottler H85A is a true marvel when it comes to honing solutions. Equipped with advanced technology and engineered for precision, this machine sets the benchmark for high-performance honing. With its vertical honing capability, it ensures optimal accuracy and efficiency in honing engine cylinders.

Key Features of Rottler H85A

The Rottler H85A Europe edition boasts a range of exceptional features tailored to elevate your honing experience. Its state-of-the-art design offers enhanced stability, resulting in superior surface finish and bore geometry. The machine’s CNC capabilities enable automated operation, saving valuable time and resources.

Vertical Honing Solutions Engineered for You

At Rottler Machines Europe, we understand the unique needs of European businesses. Our vertical honing equipment is meticulously engineered to deliver solutions that surpass expectations. With the Rottler H85A, you can achieve consistent results and maintain the highest standards of quality and productivity.

The Advantages of Rottler H85A CNC Honing machine

Investing in the Rottler H85A CNC Honing Machine brings numerous advantages to your machining operations. Its innovative honing technology optimizes material removal, reducing cycle times and increasing efficiency. This machine ensures minimal setup and tooling costs, making it a cost-effective choice for your business.

Enhance Your Competitiveness with the Rottler H85A CNC Honing machine

In the highly competitive European market, staying ahead is crucial. The Rottler H85A empowers you to meet and exceed customer expectations with its unmatched precision and performance. By producing exceptional bore geometry and surface finish, this machine enables you to deliver superior products, giving you a competitive edge.

Unlock Success with Rottler H85A at a Competitive Price

We understand that affordability is a key consideration. Rottler Machines Europe offers the Rottler H85A at a competitive price without compromising on quality. Our commitment to customer satisfaction means you get a top-of-the-line honing machine that meets your budget requirements.

In conclusion, the Rottler H85A CNC Automatic Vertical Honing Machine is a game-changer in the European market. Rottler Machines Europe is your trusted partner, providing you with the finest honing solutions engineered to perfection. Experience the power of precision honing, unlock your competitiveness, and take your machining operations to new heights with the Rottler H85A. Contact us today to discover how this advanced machine can transform your business.

We have more then 100 years of experience

We have more then 100 years of experience

Automatic Lower Crash Protection System: Protecting Your Honing Equipment

Safeguard Your Honing Process with Rottler H85A’s Lower Crash Protection System

When it comes to honing engine blocks, interference in the lower area of the bores can pose a significant risk to your honing stones and holders. At Rottler Machines, we understand the importance of protecting your equipment and ensuring a smooth honing operation. That’s why we’ve introduced the Automatic Lower Crash Protection System as a key feature of the Rottler H85A CNC Automatic Vertical Honing Machine.

Preventing Damage with Intelligent Bore Checking

The Rottler H85A takes honing safety to the next level. Prior to initiating the honing process on a cylinder, the machine’s intelligent control system performs a thorough check of the bores for any potential interference. This proactive approach ensures that no damage occurs to your precious honing stones and holders.

Eliminating Risks of Lower Bore Variances

Lower bore variances are a common occurrence in engine blocks, making it crucial to have a reliable system in place. The Rottler H85A Control system senses lower bore interference before rotation and stroking motion begins at full power. By doing so, it eliminates any chance of stone or holder damage, providing you with peace of mind and a seamless honing process.

Focus on Efficiency and Productivity

With the Automatic Lower Crash Protection System of the Rottler H85A, you can prioritize efficiency and productivity without compromising on safety. By avoiding potential damage caused by lower bore interference, you can optimize your honing operations and minimize downtime. This ensures that you can meet your production targets and deliver high-quality results consistently.

Invest in Reliability and Longevity

Protecting your honing equipment is a wise investment. The Automatic Lower Crash Protection System of the Rottler H85A not only safeguards your stones and holders but also extends their lifespan. By preventing unnecessary damage, you can reduce replacement and maintenance costs, ensuring a more profitable and sustainable honing process.

Choose Rottler H85A for Unmatched Honing Performance

When it comes to honing machinery, Rottler Machines is a name you can trust. With the Rottler H85A CNC Automatic Vertical Honing Machine and its Automatic Lower Crash Protection System, you get a reliable and high-performance solution for your honing needs. Experience the cutting-edge technology, advanced safety features, and unparalleled precision that Rottler Machines brings to the European market.

In conclusion, the Rottler H85A’s Automatic Lower Crash Protection System provides an intelligent and proactive approach to safeguarding your honing equipment. By preventing potential damage to your honing stones and holders, this system ensures a smooth and efficient honing process. Invest in Rottler Machines for reliability, longevity, and unmatched honing performance. Contact us today to explore how the Rottler H85A can enhance your honing operations and deliver exceptional results.

Machine Operations

  • Cylinder Honing
  • Liner Honing

Rottler H85A Standard Equipment

Standard equipment that comes with the Rottler H85A CNC Automatic Vertical Honing Machine:

  • Automatic Lower Crash Protection System – every time cycle start is activated, the machine will check that the stones will not interfere with lower bore before starting rotation and stroking preventing stone and stone holder damage.
  • Spindle Taper with Quick Change System – change hone heads in seconds without any wrenches
  • Automatic Honing Stone retract at End of Cycle – the machine will automatically retract the stones during last stroke so that the stones do not leave any scratches or marks in the bore.
  • Automatic Cross Hatch Angle System – the machine will automatically adjust parameters to programmed cross hatch angle and finish the bore to programmed angle.
  • Automatic Roughing and Finishing Load Sensing System – machine short strokes or dwells anywhere it senses a tight area.
  • Electronic Hand Wheel for lowering hone head into each bore
  • Automatic Stone Feed-out System – once hone head is positioned in the bore, the machine automatically expands stones and rotates slowly before starting hone cycle
  • Automatic Plateau Brush Finish Program – the machine automatically expands plateau brushes to programmed load and counts down number of plateau strokes, then withdraws the brushes and retracts to the clearance position.
  • Control and programming through 15″ (400mm) CNC Touch Screen Control
  • Precision Display in .0001″ (.002mm) resolution
  • Industrial PC with Windows Operating System
  • USB Flash Drive and port for file transfer
  • Remote training, service and support via internet connection to machine (required)
  • Operation in either American or Metric systems
  • Horizontal Movement (X Axis) – Left and Right Direction – 38″ (965mm) – movement is manually on linear slideways
  • Horizontal Movement (Y Axis) – Front and Back Direction – 3″ (75mm) – movement is manually on linear slideways
  • Vertical Movement (Z Axis) – Up and Down – 19″ (483mm)
  • Stroking System – CNC SERVO Controlled High Pitch Ball Screw System
  • Infinitely Variable Stroke Speed Control – Variable from 0 to 1500IPM (38m/min)
  • Rapid Stroke System Acceleration – 250in/sec (6.35m/sec)
  • Spindle Rotation System – CNC SERVO Controlled High Torque Spindle Rotation System – 44 ft.lbs (60NM)
  • Infinitely Variable Spindle RPM Control – Variable from 0 to 400RPM
  • (2) Stone Trays for up to 6 stone holder sets with built-in Dial Bore Gage Holder
  • Hone Head Storage Rack for up to 5 Hone Heads
  • Coolant System – Large Capacity coolant tank 70 Gal (265 Liter) – tank is located under the machine on wheels and is removable for servicing from front or rear of machine
  • Magnetic system for primary filtering inside coolant tank. Magnets are removable for easy tank cleaning once tank is removed from under the machine
  • Replacable Cartridge Canister Filter System. Dual Gradient 50-5 Micron replacement filter cartridge keeps coolant and cabinet clean. Filter Cartridge 514-2-42C
  • Machine Cabinet finished in Baked Enamel Power Coated for easy cleaning and appearance
  • Operation, Programming and Spare Parts Manual – Digital
  • Paint Color Code: RAL9002 (Grey White)
  • Electrical requirements: 208/240V, 30A, 50/60Hz, 3Ph
  • Shipping weight 2300 lbs. (1,043 kg)
  • Shipping dimensions: 60 X 72 X 93″ H (1524 X 2210 X 2337mm

Give us a call, we have all the answers for you.

Rottler H85A specifications

ControlCNC Touch Screen
Diameter Range48.16 - 187mm
Workpiece Capacity - Length1400mm
Torque at Hone Head265NM
Stroker Motor Torque40NM
Stroke System Acceleration5m/sec2
Spindle - Motor Torque53NM
Spindle Stroke Speed0-38m/min
Stroker Motor Power2.47KW
Travel - Horizontal (X Axis)965mm
Spindle - Rotation Speed1 to 400 RPM
Spindle - Motor2.77 Kw
Coolant Capacity265 Liters
Maximum Length of Cylinder432mm
Stroke Length483mm
Dimensions - Shipping1854D x 2362W x 2362mm H
Machine Weight1588 kg
Electrical Requirements208/240V, 30A, 50/60Hz, 3/1Ph
Paint Color CodeRAL9002 (Grey White)

Simplicity and Efficiency with Rottler Software: Empowering Operators

Experience the Power of Conversational Software by Rottler

When it comes to CNC programming, simplicity is key. At Rottler Machines, we understand the importance of user-friendly software that enables operators to learn and create programs quickly and effortlessly. That’s why we’ve developed our software with a conversational approach, putting the power in the hands of the operators.

User-Friendly Programming Made Easy

With Rottler Software, programming your CNC machine becomes a breeze. Our intuitive interface and conversational design allow operators to grasp the programming concepts swiftly. In just a few minutes, operators can create new programs for different blocks, which are then saved for future recall and use.

Efficiency at Your Fingertips

Time is precious in the machining industry, and we value the efficiency of your operations. Rottler Software empowers operators to optimize their productivity by eliminating the need for extensive programming training. With our conversational software, operators can quickly adapt to the system and create programs efficiently, saving valuable time and resources.

Unlock Creativity and Flexibility

Creating programs for new blocks shouldn’t be a daunting task. Rottler Software encourages operators to unleash their creativity by providing a user-friendly platform for program creation. Whether it’s a standard block or a unique project, our software allows operators to easily customize and tailor programs to meet specific requirements, giving you the flexibility to tackle any job.

Streamline Workflows with Program Recall

The ability to recall and reuse programs is essential for maintaining efficiency in your machining processes. Rottler Software simplifies this process by saving created programs for future use. Operators can effortlessly recall and apply the stored programs, eliminating the need to start from scratch each time. This streamlines workflows, ensuring consistent results and reducing downtime.

Invest in Simplicity and Productivity with Rottler Software

Rottler Software is your gateway to enhanced simplicity, efficiency, and productivity. By providing operators with a conversational and user-friendly programming experience, we empower them to create programs effortlessly and adapt to new projects quickly. Experience the power of Rottler Software and take your CNC machining operations to the next level.

In conclusion, Rottler Software is designed with simplicity in mind, providing operators with a conversational and intuitive platform for CNC programming. With its user-friendly interface, operators can learn and create programs quickly, saving time and effort. The ability to recall and reuse programs streamlines workflows and enhances efficiency. Invest in Rottler Software to unlock the power of simplicity and productivity in your machining processes. Contact us today to discover how Rottler Software can revolutionize your CNC programming experience.